CCTSready
Carbon Credit Trading Scheme. MRV architecture staged for FY26 go-live; 6,800 credits queued for issuance.
Next · registry onboarding window opens Q3
Command Center
Mangrol Line 1 & 2 -- live AFR operation, the xION brief for your role, and where the substitution program stands today.
xION brief✦ Powered by GeminiCXO
TOP xION WIN · TODAY
Calciner RDF auto-trim held free lime at 1.2% through a moisture spike, protecting ₹0.4 Cr/mo of substitution.
+0.4 pt TSR88% confHITL approved
LIVE TSR
18.4%
▲ +2.1 pts MoM
FUEL COST SAVED · MTD
₹6.4Cr
▲ vs ₹5.1 Cr plan
CO₂ AVOIDED · MTD
11,240t
SBTi-aligned
AFR FEED RATE
24.6t/h
96.8% availability
PETCOKE DISPLACED
18.2%
of kiln heat
TSR -- 30-DAY TREND vs 22% TARGET
FUEL MIX · THERMAL SHARE
LIVE AFR FEEDS
| Feeder | Fuel | Rate | CV kcal/kg | Moist. | Status |
|---|---|---|---|---|---|
| Calciner A | RDF | 11.2 t/h | 3,180 | 21% | nominal |
| Calciner B | Biomass | 6.4 t/h | 3,640 | 14% | nominal |
| Main burner | Tyre-derived | 4.1 t/h | 7,200 | 2% | nominal |
| Main burner | Plastic | 2.0 t/h | 5,900 | 5% | nominal |
| Main burner | Spent carbon | 0.9 t/h | 6,100 | 1% | low stock |
COMPLIANCE POSTURE
CCTS -- MRV-ready, 6,800 credits staged
Plastic EPR -- on track, 3,150 t certificates
BRSR Core -- auto-disclosure live
DPDPA -- supplier PII compliant
CV Intelligence Engine
Real-time calorific value from sensor fusion -- a Zeiss Corona NIR head on the AFR belt, fused with plant signals to replace the 4-8 hour lab loop with a continuously corrected estimate the kiln can act on.
BLENDED LIVE CV · ALL FEEDS
3,248
kcal/kg ±96
94% confidencelast lab 3,1804h 20m ago+68 vs lab
SENSOR-FUSION INPUTS
Feeder load cells24.6 t/h
Zeiss Corona NIR12.4% H₂O
Belt vision (RDF)25 fps
Kiln signaturelive
Flame temp1,612°C
PREDICTED CV vs LAB · 12 h
MODEL CARD
| Model | XGBoost v2.3 |
| NIR front-end | Zeiss Corona |
| MAPE | 3.1% |
| Inference | edge · <200 ms |
| Features | 41 fused |
| Retrain | nightly · LIMS |
| Drift | in band |
ZEISS CORONA NIR · LIVE SPECTRUM · 950-1650 nm
moisture 12.4% H₂ONIR CV index 3,205 kcal/kgproxy ash 14.8%internal ref OKwater band 1,450 nm
CORONA SENSOR CARD
| Unit | Zeiss Corona extreme |
| Optics | diode array · no moving parts |
| Range | 950-1650 nm |
| Mount | non-contact · AFR belt |
| Cadence | 2 scans/s · 2 s avg |
| Chemometrics | PLS v1.4 · LIMS anchored |
| Window fouling | 6% · in band |
| Ref check | passed 06:00 |
PER-FEED CALORIFIC VALUE
| Feed | Live CV | Lab anchor | Moisture | Δ | Trend |
|---|---|---|---|---|---|
| RDF | 3,180 | 3,210 | 21% | -30 | moisture↑ |
| Biomass | 3,640 | 3,600 | 14% | +40 | stable |
| Tyre-derived | 7,200 | 7,180 | 2% | +20 | stable |
| Plastic | 5,900 | 5,940 | 5% | -40 | stable |
| Spent carbon | 6,100 | 6,080 | 1% | +20 | stable |
Kiln Co-pilot
Human-in-the-loop: xION proposes feed and setpoint moves, you decide, the model learns. Burning-zone stability is never compromised to push AFR.
TSR is an outcome, not a setpoint. There is no TSR dial. You raise it by changing the fuel mix while the kiln stays inside its safe envelope -- that is exactly what these proposals do, with real-time CV removing the 4-8 h lab blind spot.
1You control the inputsAFR feed up, petcoke down -- plus kiln speed, draft and O₂.
→
2Inside the safe envelopeBZT ~1448°C, free lime, O₂/CO and kiln torque stay in band.
→
3TSR is the resultalt-fuel heat ÷ total heat -- a ratio you read, not a knob you turn.
xION PROPOSALS · AWAITING DECISION
↑
Step RDF +0.6 t/h on calciner ABurning zone has 2°C headroom; O₂ stable at 2.8%
BZT forecast holds within band for 40 min at the higher feed. Free lime margin is comfortable (1.2% vs 1.6% limit). No moisture spike detected on the Kota RDF stream.
+0.4 pt TSR₹18k/day88% confidence
~
Trim primary air -1.5%Flame stable; NOx margin available below 500
Flame scanner intensity steady through the last tyre-chip ramp. Trimming primary air recovers fan power and trims NOx without lengthening the flame into the burning zone.
-12 NOxfan kWh save82% confidence
OPERATOR TRUST SCORE
87%
acceptance · 90 d
The learning loop. Every Accept / Modify / Reject re-weights xION's proposals. Trust has climbed +22 pts since go-live as the model adapted to Mangrol's fuels.
BURNING-ZONE TEMP · 60-MIN FORECAST
DECISION HISTORY
| Time | Proposal | Decision |
|---|---|---|
| 06:42 | Auto-trim RDF on moisture spike | Accepted |
| 05:10 | Raise tyre feed +0.3 t/h | Modified |
| 03:28 | Reduce kiln speed 0.1 rpm | Rejected |
Fuel Sourcing
Alternative-fuel generators within a 150 km haul of Mangrol, ranked by landed economics. xION orchestrates secured tonnage against the kiln's appetite.
ACTIVE GENERATORS
23
within 150 km
SECURED vs TARGET
712/1,000 t/d
71% covered
AVG LANDED COST
₹0.92/Mcal
▼ vs petcoke ₹2.10
HAUL RADIUS
150km
GNN + MIP routing
SUPPLIER NETWORK
| Generator | Fuel | Distance | Secured | ₹/Mcal | Contract |
|---|---|---|---|---|---|
| Kota MSW | RDF | 92 km | 180 t/d | 0.84 | contracted |
| Bhilwara agri co-op | Biomass | 61-68 km | 140 t/d | 0.79 | spot |
| Regional tyre aggregator | Tyre-derived | 140 km | 60 t/d | 1.05 | contracted |
| CPCB plastic chain | Plastic | 110 km | 45 t/d | 0.96 | EPR-linked |
| Ramganj MSW cell | RDF | 128 km | 120 t/d | 0.91 | spot |
| Chittor ginning belt | Biomass | 88 km | 90 t/d | 0.82 | contracted |
xION SOURCING SIGNAL
Secured tonnage is 71% of the 1,000 t/day target. xION recommends contracting Ramganj MSW (spot, ₹0.91/Mcal, 128 km) to lock the remaining RDF gap before the monsoon raises Kota moisture and lifts landed cost ~14%.
+120 t/dcloses RDF gaphedge monsoon
COVERAGE BY FUEL
Carbon & EPR
Every tonne of substitution converted into tradeable value. MRV-verified CCTS credits and Plastic EPR certificates, with the ledger an auditor can trust.
CCTS CREDITS ISSUED
6,800
MRV-verified
EPR CERTIFICATES
3,150t
plastic processed
CARBON REVENUE · YTD
₹0.96Cr
▲ booked
CREDIT PRICE
₹1,390
ICM range 1,360-1,420
CUMULATIVE CCTS + EPR REVENUE
xION TRADING WINDOW
ICM clearing at ₹1,390/credit, upper half of the band. xION flags a favourable window: holding 6,800 staged credits, monetising 40% now captures ~₹37.8 L while retaining upside into CCTS go-live.
sell 2,720hold 4,080FY26 settle
CREDIT / CERTIFICATE LEDGER
| ID | Type | Qty | Issued | MRV hash | Status |
|---|---|---|---|---|---|
| CCTS-0461 | Carbon credit | 1,200 | 12 Jun | 0x9af3…21c | verified |
| EPR-0218 | Plastic cert. | 540 t | 09 Jun | 0x77d1…8be | verified |
| CCTS-0460 | Carbon credit | 1,500 | 31 May | 0x14c8…f02 | verified |
| EPR-0217 | Plastic cert. | 610 t | 28 May | 0xae90…33d | listed |
| CCTS-0459 | Carbon credit | 980 | 21 May | 0x5b2f…7a1 | traded |
Compliance
AFR co-processing stays inside every Indian regime while TSR climbs. Posture at a glance, and an immutable chain of custody behind every claimed tonne.
Plastic EPRon track
3,150 t of plastic co-processed against EPR obligation; certificates generated and chain-of-custody intact.
Next · Q2 certificate filing due in 18 days
BRSR Coreauto
Business Responsibility & Sustainability Report. CO₂-avoided and energy KPIs auto-disclosed from the MRV ledger.
Next · continuous; annual assurance Sep
DPDPAcompliant
Supplier and dealer PII handled under data-residency; consent and retention policies enforced in-platform.
Next · quarterly access review
MRV AUDIT TRAIL · CHAIN OF CUSTODY
| Timestamp | Event | Source | Prev hash | Hash | Verify |
|---|---|---|---|---|---|
| 12 Jun 06:42 | CV estimate logged | X3EDGE Node A | 0x9af3…21c | 0x3e71…aa4 | ✓ |
| 12 Jun 06:41 | Weighbridge intake | Gateway | 0x77d1…8be | 0x9af3…21c | ✓ |
| 12 Jun 06:40 | CEMS reading sealed | CEMS · stack | 0x14c8…f02 | 0x77d1…8be | ✓ |
| 12 Jun 06:38 | EPR certificate minted | CatalystOT | 0xae90…33d | 0x14c8…f02 | ✓ |
| 12 Jun 06:35 | Kiln setpoint (HITL) | Kiln Co-pilot | 0x5b2f…7a1 | 0xae90…33d | ✓ |
Plant & Edge Architecture
Mangrol Line 1 pyro-process, the two AFR injection points, and where every X3EDGE node taps the field signal bus on its way to CatalystOT.
Line 1Line 2
i Click any info dot for block detail
PYRO-PROCESS SINGLE-LINE · AFR INJECTION & INSTRUMENTATION
INTEGRATION TOPOLOGY · DEPENDENT TOOLS & DATA SOURCES
L0 · Plant floor / OT
ABB 800xA / Siemens PCS 7 DCSAFR dosing PLCsZeiss Corona NIR analyserCEMSWeighbridgeLIMS labOPC-UA · Modbus · 4-20 mA
↓ acquire at source
L1-L3 · X3EDGE
Node ×8 — local CV inferenceGateway ×2 — OPC-UA · store & forwardServer (on-prem) — CatalystOT + xION runtime · MRV ledger
↕ telemetry up · setpoints down (HITL)
L4 · CatalystOT + xION
CV engine — XGBoostKiln co-pilot — TFTSourcing — GNN + MIPHistorian: OSIsoft PI / AVEVA
↓ reads · writes · files
Enterprise & external
SAP S/4HANA (HANA) — OData / BAPIIEX · CCTS / ICM registryCPCB · EPR registryWhatsApp Business API / supplier portalMaps / freight